The production of primary aluminum relies on an
eletrolytic process and is thus highly electricity-intensive. According to the most recent
Manufacturing Energy Consumption Survey (MECS), the U.S. aluminum industry consumed about
727 trillion Btu of energy in 1994 (including electricity losses). This amount represents
slightly less than 1% of domestic energy use and 2-3% of all U.S. manufacturing energy
use. According to a study sponsored by DOE, the total energy consumption associated with
the production of molten primary aluminum in 1995 was 522 trillion Btu [DOE 1997].