Primary aluminum is produced by the Hall-Heroult process,
the electrolysis of alumina dissolved in a molten cryolite-based electrolyte. Electric
current is used to separate the alumina into aluminum and oxygen. Alumina itself is
produced from bauxite ore feedstock in a thermal digestion process. Scrap pretreating and
melting to produce secondary aluminum takes place in fuel-fired (or occasionally electric)
furnaces. Forming processes use mainly electricity to drive casting machines, rolling
mills, and other forming and finishing equipment.
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About 85% of aluminum facilities (primary aluminum and sheet,
plate, and foil) report using general technologies to increase efficiency |
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Last Updated: 05/05/00
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